数控折弯机在电梯行业的应用有哪些?全自动数控折弯机的转型升级方向是什么?

数控折弯机在电梯行业有哪些应用?全自动数控折弯机的改造升级方向是什么?

电梯产品包括机械件、钣金件、电器件、标准件等,其中钣金件占60%,涉及种类近千种,生产批次繁多,依托柔性钣金加工设备。

电梯钣金车间主要生产电梯轿厢、轿厢。生产设备主要采用数控剪板机、数控冲床、数控折弯机、激光切割机、机器人折弯机组、FMS钣金柔性生产线、桁架机器人等各类自动化设备。电梯已经自动化。相关生产工艺是根据产品结构、生产工艺、产量要求,从原材料、冲压、折弯、涂装等环节的全过程改造而成。从而实现数字化自动化、劳动公平、减少人工生产,生产技术处于同行业先进水平。

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The transformation and upgrading of the manufacturing industry is the advancement of manufacturing automation to production digitization. As the elevator sheet metal workshop realizes automation, fewer people, and fair labor, it is gradually advancing in the direction of informatization, digitization, and intelligence. What should the equipment supplier do in this promotion process? “Manufacturing upgrade, equipment first”, the equipment supplier of cnc press brake should also adapt to the development and production needs of customers, from multi-process single-machine and multi-person production to single-process composite, automation, less humanization, flexibility, and informationization. At the same time as the development of intelligent (automated unit, production line) production, sheet metal processing companies must continue to develop new processes, new technologies, and new materials, carry out production technology transformations, and improve manufacturing technology. Xiyuan Machinery feels that it is from a single OEM production enterprise. To develop into a comprehensive technology, product and service enterprise becomes passive and active to meet the needs of market development.

在产品设计和生产过程中,电梯采用环保材料、清洁能源、低能耗、标准的噪音产生设备,解决废气、废水、噪音的做法:

废气。喷涂生产线以天然气为能源,减少燃烧废气的产生;采用集中催化燃烧工艺,彻底分解净化有机废气。

废水。污水集中处理系统后增设中水回用系统,将中水回用于新建建筑、绿化、卫生间等,实现环保排放和节水。

noise. While giving priority to low-noise equipment and scientific production layout, improve the production process of cnc press brake, increase sound insulation devices and equip relevant protective equipment to reduce the harm of noise to employees. For example, cnc press brake’s medium and heavy plates use laser cutting technology instead of cutting and punching processes; some thin plate parts should use a new automatic riveting process instead of manual riveting, and the bolting process reduces working noise.

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